100-200 BPH Compact Poultry Slaughter Line
Compact Poultry Slaughter Line (Modular/Mobile) with a Capacity of 200 Chickens per HourThis is a highly integrated, rapidly deployable standardized solution for small- to medium-scale slaughtering, particularly suitable for start-ups, remote areas, seasonal processing, or emergency meat supply.
Contact Us for Pricing
Interested in this product? Contact us now for detailed pricing and product information.
Product Details
Product Name: Modular Compact Small-Scale Poultry Slaughtering Line (100-200 BPH)
I. Product Overview
This product is a highly integrated, structurally compact modular small-scale poultry slaughtering line designed for small to medium-sized farms, community processing centers, farm-direct stores, central kitchens, and educational training facilities. The complete line adopts standardized modular assembly, capable of automated slaughtering and processing of 100-200 broilers (or equivalent poultry) per hour. It features a small footprint, rapid installation, user-friendly operation, and low investment threshold, making it the optimal solution for small and medium-scale poultry meat processing.
II. Core Configuration and Technical Specifications
| System Module | Equipment Name | Specifications / Technical Parameters | Material / Configuration Notes |
|---|---|---|---|
| 1. Hanging & Conveying System | Slaughter Conveyor Line | Total Length: 18 m; Track Type: Stainless Steel T-Rail | Includes stainless steel chain, nylon sliders for smooth conveying. |
| Main Power Unit | Power: 2.2 Kw; Speed Control: Variable Frequency Drive (VFD) | Equipped with Kaiyim motor and Guomao reducer for stable operation. | |
| Chain Tensioner | Dimensions: 860×600×85 mm; Type: Support Wheel Style | Φ385 support wheel, stainless steel frame, ensures proper chain tension. | |
| Guide Wheels (90°/180°) | Diameter: Φ285 mm | Stainless steel frame, dual-axis bearings with waterproof seals, for turning guidance. | |
| Hanging Assembly | Includes M16×100 bolt and nuts | For securing poultry carcass. Standard 20 sets included. | |
| Ramp & Gradient Unit | Total Length: 1100 mm (Track Length: 1000 mm) | Pressed from stainless steel T-rail, for adjusting conveyor line height. | |
| 2. Stunning & Bleeding System | Bleeding Trough | Dimensions: 2500×835×500 mm | Full stainless steel construction, for exsanguination and blood collection. |
| 3. Scalding & Defeathering System | Scalding Tank | Dimensions: 2200×850×1700 mm; Temp Control: Automatic | Stainless steel, dual-rail immersion type, electric heating, ensures even scalding. |
| Vertical Precision Defeathering Machine | Dimensions: 2400×2000×2300 mm; Structure: 4 boxes – 24 discs | Full stainless steel construction, equipped with Kaiyuan motor for efficient and clean defeathering. | |
| 4. Viscera Handling System | Viscera Collection Chute | Dimensions: 2000×500×700 mm | Stainless steel, for guiding and collecting viscera. |
| 5. Electrical Control System | Frequency Converter (VFD) | Power: 3.7 Kw | Shenzhen Alpha brand, for precise speed control of the conveyor line. |
| Power Distribution Box | – | Stainless steel enclosure, equipped with Chint electrical components and Ourui brand controller. | |
| 6. Installation Materials Kit | Frame & Piping Materials | – | Includes 80*80 stainless steel square tubes, national standard wiring, PVC water pipes, and valves. |
III. Complete Line Performance Parameters
| Item | Parameter Description |
|---|---|
| Design Capacity | 100-200 birds/hour (Adjustable, suitable for broilers, laying hens, etc.) |
| Total Installed Power | Approx. 10-15 kW (Main loads: scalding tank heater, defeatherer, conveyor drive) |
| Water Consumption | Approx. 1-2 tons/hour (Varies with production cycle. A water recycling system is recommended for conservation.) |
| Production Line Length | Approx. 18-22 meters (Includes conveyor and equipment layout, adjustable per site) |
| Operators Required | Approx. 3-5 persons (Responsible for hanging, inspection, viscera handling, etc.) |
| Installation & Commissioning | 3-7 days (Given that basic infrastructure is ready) |
| Suitable Poultry Types | Broilers, Spent Hens, Small Ducks/Geese (Process parameters require adjustment) |
IV. Core Advantages
- Compact & Flexible: Modular design with a small footprint (approx. 50-80 m²), suitable for space-limited sites.
- Cost-Effective Investment: Highly competitive total price, fast ROI, lowering the entry barrier for small/medium investors.
- Efficient & Hygienic: Core processes (scalding, defeathering) are automated. Stainless steel construction is easy to clean, ensuring basic hygiene standards.
- User-Friendly Operation: Intuitive process flow, low technical skill requirement for operators, enabling quick start-up after training.
- High Scalability: Serves as a core module. Can be expanded in the future with add-ons like pre-cooling, cutting, and packaging units as needed.
V. Workflow
Process
Live Bird Hanging → Electrical Stunning (Optional/External unit required) → Bleeding → Scalding → Vertical Precision Defeathering → Unloading for Evisceration (Manual Station) → Viscera Separation & Collection → Carcass Washing (Optional) → Finished Product Collection
Note: This quoted line covers the standard slaughter segment. Processes like stunning, evisceration, and pre-cooling require manual operation or optional equipment.
VI. Quality Warranty & Service
- Warranty Period: 12 months (From the date of factory shipment, excluding wear parts like rubber fingers, bearings, etc.).
- Technical Service: Provision of installation guide manual, remote debugging support, and operational training videos.
- Spare Parts Supply: Support provided for common spare parts list and supply channels.
VII. Applicable Scenarios & Target Clients
- Small/Medium-Sized Farming Cooperatives: Enables self-raising and self-slaughtering to increase product value.
- Farm-Direct Stores & Restaurant Supply Chains: Provides freshly slaughtered poultry to restaurants and canteens.
- Food Processing Education & Training Centers: Used for slaughter process demonstration and skill training.
- Remote Areas & Emergency Supply: Modular design facilitates transportation and rapid deployment.
Summary: This compact slaughtering line is a highly cost-effective, rapidly deployable entry-level poultry slaughtering solution. It helps clients establish standardized, hygienic slaughtering capability with minimal investment, making it the ideal first step into the poultry processing industry.
