COMPLETE POULTRY SLAUGHTER LINE SOLUTIONS

A compact line integrates scalding and plucking on one skid and is built around 100 to 800 birds per hour, so it ships in one or two containers and commissions in days. A standard line separates every station — tunnel scalder, multi-stage pluckers, mechanical evisceration, spin or air chilling, grading, cut-up and packing — which is what lets it run 800 to 6,000 BPH across two or three shifts. Above about 800 BPH the compact format cannot keep the scald and pluck stages balanced, so we move you to the modular line.

Yes, with the right station set. Ducks need pre-scald fluffing, a longer scald, rough and fine plucking in sequence, and wax dipping with a cooling pool and dewaxing machine to remove the pinfeather that rubber fingers leave behind. Tell us the species mix and we size the defeathering section for the harder bird, not the easier one.

Ice-water or spin chilling is faster and gives you the shrink and temperature control most export specifications demand, but it needs flake ice capacity and water treatment. Air chilling uses less water and gives firmer skin for whole-bird retail, at the cost of longer dwell time and more floor space. Send us your end product and we recommend one rather than quoting both.

On any plant selling to retail, food service or export, yes. Lungs cannot be removed by hand reliably at speed, and residual lung tissue with blood clots is a standard rejection reason at inspection and a spoilage driver on the shelf. The machine is small, sits after evisceration and pays for itself in the first month of accepted consignments.

A compact 100 to 800 BPH line works from about 200 square metres of processing hall plus lairage and cold storage. A 2,000 BPH standard plant is typically 1,200 to 1,800 square metres of hall, and a 6,000 BPH line 2,500 square metres or more. These are starting points — send us your land dimensions and we will draw the line into your actual building instead of telling you what to build.

Steam for scalding and washing, potable water at sufficient pressure for the scald, chill and CIP circuits, chilled water or an ice machine for pre-cooling, three-phase power sized to the installed motor load, and an effluent route to a treatment system. We give you the full load list — kW, m³ per hour, tonnes of steam per hour — before construction so nothing is retrofitted.

Yes. We dispatch engineers for installation, commissioning and operator training, covering line speed setting, scald temperature control, evisceration hygiene, blade sharpening routines and the daily CIP cycle. Remote support and a wear-parts schedule continue after the engineers leave.

Machines, rails, drives, control panels and stainless worktops ship from us. Long rails, cold-room panels, civil works, boilers and large water treatment can be sourced locally to save freight — we supply the foundation drawings, interface dimensions and specification so your local contractor builds to our line, not to a guess.