Generation II Poultry Cutting Machine
The Generation II Poultry Cutting Machine is an upgraded, high-safety solution designed for segmenting, portioning, and breast-opening of chicken, duck, and goose. Featuring food-grade stainless steel, a powerful 1.1kW motor, and dual-voltage support, this model integrates a prominent emergency stop switch and an indicator light to maximize operator safety in commercial kitchens and slaughterhouses.
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Product Details
Product Introduction: Generation II Poultry Cutting Machine
I. Product Overview
The Generation II Poultry Cutting Machine is an advanced, high-safety food processing equipment designed for precise segmenting, portioning, and breast-opening of chickens, ducks, geese, rabbits, and other meats.
Constructed entirely of premium, food-grade stainless steel, this second-generation machine features beautiful aesthetics, stable cutting performance, high efficiency, and economical durability. It is widely utilized in poultry slaughterhouses, butcher shops, commercial kitchens, and meat wholesale centers.
II. Structural Features & Working Principle
1. Key Structural Features
- Heavy-Duty Cutting Disc: Equipped with a high-strength, wear-resistant circular alloy blade that delivers clean, splinter-free cuts through flesh and soft bones.
- Integrated Safety Indicator: Features an operational indicator light that clearly displays the machine’s power and running status.
- Dual Safety Controls: Outfitted with a prominent, industrial-grade Emergency Stop Switch (E-Stop) to immediately halt the blade in unsafe conditions.
- Hygienic Housing: Features smooth stainless steel surfaces and a fully sealed motor housing to prevent meat residue accumulation, enabling effortless sanitation.
2. Working Principle
The high-power electric motor drives the circular alloy blade to rotate at high speeds. The operator manually feeds the poultry carcass along the guide platform toward the rotating blade. The continuous high-speed rotation ensures an effortless, rapid cut through muscles, joints, and bones without crushing the meat tissue or producing splinters.
III. Main Technical Parameters
| Parameter | Specification |
|---|---|
| Model | Generation II Poultry Cutting Machine |
| Function | Segmenting, portioning, breast-opening (Chicken, Duck, Goose, Rabbit) |
| Structural Material | Premium Food-grade Stainless Steel |
| Rated Voltage | 220V / 380V (Dual-voltage options) |
| Motor Power | 1.1 kW |
| Blade Diameter | Φ200 mm / Φ250 mm (Optional) |
| Machine Weight | 30 kg |
| Overall Dimensions (L×W×H) | 400 × 400 × 500 mm |
| Export Wooden Case Size | 580 × 540 × 570 mm |
| Gross Weight (With Case) | 42 kg |
IV. Installation & Commissioning
1. General Installation Procedure
- Place the cutting machine on a flat, solid, and non-slip workbench to eliminate vibration during operation.
- Ensure the onsite power supply matches the rated voltage (220V single-phase or 380V three-phase).
- Connect the power cable securely. For 380V three-phase configurations, verify that the blade rotates in the correct direction (indicated by the arrow on the safety guard).
- Test the emergency stop button and the operational indicator light to ensure proper functionality.
- Idle the machine (run empty) for 1–2 minutes to inspect for any abnormal noises or excessive vibrations.
2. After-Sales Service
Installation, commissioning, and regular technical maintenance can be conducted by our company’s professional engineering team or under remote guidance from our customer support center.
V. Safe Use & Precautions
1. Before Use
- Read the operator manual thoroughly to understand the basic structure and safety rules.
- Check if the blade fastening nut is securely tightened.
- Ensure the protective guard is securely in place and has no structural damage.
2. Operational Safety
- Strictly Prohibited: Do not push poultry towards the blade with bare hands when close to the cutting area. Always maintain a safe distance and use pushing guides.
- Do not wear loose clothing, necklaces, or loose gloves that could get caught in the high-speed rotating blade. Long hair must be tied back.
- Always disconnect the power plug before performing cleaning, adjustments, blade replacement, or maintenance.
- Never override, bypass, or block the emergency stop button.
3. Safety Pictograms
| Symbol / Hazard | Safety Meaning & Precautionary Measures |
|---|---|
| Danger | High-speed rotating blade hazard. Keep hands and fingers strictly away from the blade. |
| Danger | Electrical shock hazard. Disconnect the main power source before opening the electrical enclosure. |
| Warning | Sharp blade edge. Handle with extreme care during maintenance, blade cleaning, and replacement. |
| Warning | Do not operate the machine with safety guards or safety shields removed. |
4. Daily Maintenance
| Frequency | Maintenance Task Description |
|---|---|
| Every Shift | Clean meat residue and fat off the blade and stainless steel housing with warm soapy water. |
| Every Shift | Test the manual response and shut-off speed of the emergency stop switch. |
| Every Week | Inspect the tightness of the blade fastening nut and the motor mounting bolts. |
| Every Month | Inspect the circular blade for dullness or micro-chips; sharpen or replace if necessary. |
| Every 3 Months | Check electrical wiring insulation and ensure the main ground wire is connected securely. |
VI. Simple Troubleshooting
| Problem Encountered | Possible Root Cause | Recommended Solution |
|---|---|---|
| Motor does not start when switched on | 1. Power plug is loose. 2. Emergency stop switch is still pressed. 3. Internal wiring or capacitor is damaged. |
1. Check and secure the power connection. 2. Twist or pull to release the emergency stop switch. 3. Contact professional technicians to inspect wiring. |
| Jagged or crushed meat cuts | 1. Blade is dull or chipped. 2. Blade is installed in the reverse direction. |
1. Sharpen or replace the circular cutting blade. 2. Re-install the blade in the correct rotation direction. |
| Heavy machine vibration or abnormal noise | 1. Blade fastening nut is loose. 2. Blade is deformed or unbalanced. 3. Motor bearings are worn out. |
1. Stop the machine immediately and tighten the blade nut. 2. Replace the deformed or unbalanced blade. 3. Replace the motor bearings. |
| Motor overheats during operation | 1. Overloading (feeding poultry too quickly). 2. Input voltage is unstable or too low. |
1. Reduce the feeding speed; allow the motor to cool down. 2. Inspect and stabilize the input power voltage. |
