Feet Unloader
A precision-engineered automatic unloading device designed to remove processed poultry feet from conveyor shackles, ensuring a clean and efficient transition to collection areas.
Contact Us for Pricing
Interested in this product? Contact us now for detailed pricing and product information.
GET A QUOTE NOWProduct Details
Product Name: Feet Unloader
I. Product Overview
The Feet Unloader is an essential automated component situated at the terminal stage of the primary slaughtering line, specifically following the hock cutting process. This specialized device is designed to automatically dislodge poultry feet from the conveyor shackles, eliminating the need for manual intervention. Its streamlined design integrates perfectly with modern overhead conveying systems, emphasizing industrial efficiency and hygiene. By ensuring that every shackle is cleared before returning to the hanging area, it plays a vital role in maintaining the continuity and automation of the entire processing plant.
II. Functions & Workflow
The primary function of this equipment is the rapid and consistent removal of severed poultry feet from the conveyor line. As the overhead conveyor moves, the shackles containing the feet enter the unloading zone where they interact with a series of precision-guided mechanical strikers or curved ejector rails. These components provide a gentle yet firm mechanical force that pushes or pulls the feet out of the shackle slots. This automated workflow solves the high labor costs and potential repetitive strain injuries associated with manual unloading. Furthermore, it ensures a high yield rate by preventing feet from getting stuck or damaged, and it facilitates immediate collection for further processing or chilling, thereby preventing cross-contamination.
III. Materials & Build Quality
To ensure high durability in the moisture-rich and demanding environment of a poultry processing plant, the main frame and all structural supports are manufactured from high-grade SUS304 stainless steel. The contact surfaces and mechanical ejectors are made from food-grade engineering plastics or specialized nylon, selected for their low-friction properties and high impact resistance. This combination of materials ensures that the device is resistant to corrosion from blood, fat, and strong sanitizing chemicals. The equipment features a simplified mechanical design with few wearing parts, emphasizing long service life, minimal maintenance requirements, and ease of thorough cleaning to meet stringent food safety standards.
IV. Technical Parameters
| Category | Parameter | Technical Description |
|---|---|---|
| General | Equipment Name | Automatic Feet Unloader / Shackle Discharger |
| Function | Automatic shackle discharging & feet separation | |
| Application | Poultry slaughtering lines (Chicken, Duck, Goose) | |
| Mechanical | Dimensions (LWH) | 100×40×60 cm |
| Total Weight | Approx. 100 kg | |
| Main Material | Food-grade Stainless Steel 304 | |
| Power & Setup | Operating Voltage | 380V / 50Hz |
| Power Consumption | 0 kW (Driven by line tension or low-power motor) | |
| Working Scenario | Unloading section of poultry processing lines | |
| Features | Working Principle | Mechanical fork or roller-type shackle discharging |
| Product Type | Conveyor line auxiliary component | |
| Hygiene Level | Simple structure, easy for high-pressure cleaning |
V. Capacity & Performance
The Feet Unloader is designed to synchronize perfectly with high-speed processing lines, capable of handling throughputs from 2,000 to 12,000 birds per hour (BPH) without missing a single shackle. Because it relies on synchronized mechanical movement with the conveyor chain, its reliability is exceptionally high, providing consistent performance during 24/7 continuous industrial operation. The machine maintains a near 100% unloading rate even at maximum line speeds, ensuring that the empty shackles return to the start of the line clean and ready for reuse. Its low-friction design results in minimal noise and vibrations, contributing to a better working environment while maintaining peak efficiency.
VI. Application Scenarios
This equipment is widely utilized in large and medium-sized poultry slaughterhouses, specialized chicken feet processing facilities, and deep-processing export workshops. It is versatile and can be configured for various types of poultry processing lines, including those for broilers, layers, and ducks. By automating the unloading stage, it is an essential tool for facilities aiming to modernize their workflow and achieve high-volume production with minimal manual labor. Its compact footprint makes it easy to install on existing overhead conveyor lines during facility upgrades or in new plant layouts.
