Pig Throat Bone Splitting Machine
A heavy-duty processing machine engineered specifically for fast, clean, and stable splitting of pig throat bones (ideal for 6.3cm and 7.5cm diameters). Featuring food-grade stainless steel, a robust 1.1kW motor, and dual-voltage support, this 35kg machine delivers outstanding cutting efficiency and is extremely easy to sanitize.
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Product Details
I. Product Overview
The Pig Throat Bone Splitting Machine is a heavy-duty, highly efficient processing solution engineered specifically for the fast, clean, and safe splitting of pig throat bones (ideal for tube diameters of 6.3cm and 7.5cm).
Constructed entirely of premium, food-safe stainless steel, this robust 35kg machine features a compact footprint, high-torque cutting performance, and straightforward washdown capabilities. It is an indispensable and highly cost-effective tool for slaughterhouses, meat processing plants, and offal preparation centers looking to maintain strict hygiene standards and maximize throughput.
II. Structural Features & Working Principle
1. Key Structural Features
- Specialized Throat Bone Guide: Outfitted with a heavy-duty positioning guide specifically designed to handle pig throat bones with diameters of 6.3cm and 7.5cm, ensuring a perfectly centered, hands-free cut.
- High-Torque Alloy Blade: Features an oversized, high-hardness circular blade that cleanly cuts through tough offal bones and cartilage without producing bone fragments.
- Compact & Stable Design: Standard dimensions of 400×400×500mm allow it to fit easily into commercial offal processing lines, providing maximum operational stability.
- Sanitary Stainless Steel Construction: Smooth surfaces and a sealed motor housing prevent meat debris accumulation, allowing quick water washdowns.
2. Working Principle
When the machine is powered on, the high-torque motor drives the circular alloy blade to rotate at high speeds. The operator places the pig throat bone onto the specialized guide channel and gently slides it forward toward the rotating blade. The high-speed cutting disc instantly and cleanly slices through the bone and surrounding tissue, yielding two uniform, perfectly split halves.
III. Main Technical Parameters
| Parameter | Specification |
|---|---|
| Model | Pig Throat Bone Splitting Machine |
| Function | Splitting pig throat bones (6.3cm / 7.5cm diameters) |
| Structural Material | Premium Food-grade Stainless Steel |
| Rated Voltage | 220V / 380V (Dual-voltage options) |
| Motor Power | 1.1 kW |
| Blade Diameter | Φ200 mm / Φ250 mm (Optional) |
| Machine Weight | 35 kg |
| Overall Dimensions (L×W×H) | 400 × 400 × 500 mm |
| Export Wooden Case Size | 580 × 540 × 570 mm |
| Gross Weight (With Case) | 47 kg |
IV. Installation & Commissioning
1. General Installation Procedure
- Place the cutting machine on a flat, solid, and non-slip workbench to eliminate vibration during operation.
- Ensure the onsite power supply matches the rated voltage (220V single-phase or 380V three-phase).
- Connect the power cable securely. For 380V three-phase configurations, verify that the blade rotates in the correct direction (indicated by the arrow on the safety guard).
- Idle the machine (run empty) for 1–2 minutes to inspect for any abnormal noises or excessive vibrations.
2. After-Sales Service
Installation, commissioning, and regular technical maintenance can be conducted by our company’s professional engineering team or under remote guidance from our customer support center.
V. Safe Use & Precautions
1. Before Use
- Read the operator manual thoroughly to understand the basic structure and safety rules.
- Check if the blade fastening nut is securely tightened.
- Ensure the protective guard is securely in place and has no structural damage.
2. Operational Safety
- Strictly Prohibited: Do not push bones towards the blade with bare hands when close to the cutting area. Always maintain a safe distance and use the guide channel.
- Do not wear loose clothing, necklaces, or loose gloves that could get caught in the high-speed rotating blade. Long hair must be tied back.
- Always disconnect the power plug before performing cleaning, adjustments, blade replacement, or maintenance.
3. Safety Pictograms
| Symbol / Hazard | Safety Meaning & Precautionary Measures |
|---|---|
| Danger | High-speed rotating blade hazard. Keep hands and fingers strictly away from the blade. |
| Danger | Electrical shock hazard. Disconnect the main power source before opening the electrical enclosure. |
| Warning | Sharp blade edge. Handle with extreme care during maintenance, blade cleaning, and replacement. |
| Warning | Do not operate the machine with safety guards or safety shields removed. |
4. Daily Maintenance
| Frequency | Maintenance Task Description |
|---|---|
| Every Shift | Clean meat residue and fat off the blade and stainless steel housing with warm soapy water. |
| Every Week | Inspect the tightness of the blade fastening nut and the motor mounting bolts. |
| Every Month | Inspect the circular blade for dullness or micro-chips; sharpen or replace if necessary. |
| Every 3 Months | Check electrical wiring insulation and ensure the main ground wire is connected securely. |
VI. Simple Troubleshooting
| Problem Encountered | Possible Root Cause | Recommended Solution |
|---|---|---|
| Motor does not start when switched on | 1. Power plug is loose. 2. Internal wiring or capacitor is damaged. |
1. Check and secure the power connection. 2. Contact professional technicians to inspect wiring. |
| Jagged or crushed meat cuts | 1. Blade is dull or chipped. 2. Blade is installed in the reverse direction. |
1. Sharpen or replace the circular cutting blade. 2. Re-install the blade in the correct rotation direction. |
| Heavy machine vibration or abnormal noise | 1. Blade fastening nut is loose. 2. Blade is deformed or unbalanced. 3. Motor bearings are worn out. |
1. Stop the machine immediately and tighten the blade nut. 2. Replace the deformed or unbalanced blade. 3. Replace the motor bearings. |
| Motor overheats during operation | 1. Overloading (feeding poultry too quickly). 2. Input voltage is unstable or too low. |
1. Reduce the feeding speed; allow the motor to cool down. 2. Inspect and stabilize the input power voltage. |
