Professional Soft-Shell Turtle Opening & Gutting Machine
A highly specialized, industrial-grade machine designed specifically for the fast, safe, and precise opening and gutting of soft-shell turtles. Constructed from premium food-grade SUS304 stainless steel and equipped with adjustable dual-width positioning trays (20cm / 24cm), this robust 40kg unit powered by a 1.1 kW motor delivers exceptionally clean cuts, significantly reducing labor intensity and maximizing processing efficiency.
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Product Details
I. Product Overview
The Professional Soft-Shell Turtle Opening & Gutting Machine is a revolutionary, labor-saving solution designed specifically for seafood markets, specialty food processing plants, canned food manufacturers, and large restaurants. Processing soft-shell turtles manually is highly difficult and carries safety risks; this machine automates the opening process safely and efficiently.
Built entirely of premium SUS304 food-grade stainless steel, this 40kg machine features a specialized adjustable tray system with preset widths of 20cm and 24cm to securely accommodate different sizes of turtles. Powered by a high-torque 1.1 kW motor, it provides clean, fast cuts through the tough shell edges without damaging the internal organs or meat texture.
II. Structural Features & Working Principle
1. Key Structural Features
- Adjustable Dual-Width Positioning Tray: Features adjustable tray slots of 20cm and 24cm to securely fit and center varying sizes of soft-shell turtles, preventing slipping during cutting.
- Heavy-Duty Alloy Circular Blade: Equipped with an ultra-sharp, wear-resistant alloy circular blade engineered to cut through turtle cartilage and shells cleanly and instantly.
- SUS304 Food-Safe Body: Entirely built from high-strength, corrosion-resistant stainless steel with a seamless interior designed for easy washdown and optimal sanitary operation.
- Enclosed Copper-Core Motor: Driven by a reliable, water-resistant 1.1 kW copper-core motor, providing continuous power safely in wet slaughtering environments.
2. Working Principle
After powering on the machine, the motor drives the circular alloy blade to rotate at high speeds. The operator selects the appropriate tray width (20cm or 24cm) based on the turtle’s size, places the soft-shell turtle breast-side up on the sliding guide tray, and slides it smoothly forward. The blade precisely splits the shell along the side seam, allowing quick and easy manual removal of the viscera.
III. Technical Parameters
| Parameter | Specification |
|---|---|
| Model | Soft-Shell Turtle Opening & Gutting Machine |
| Primary Function | Side-opening and breast-splitting of soft-shell turtles |
| Structural Material | Premium Food-grade Stainless Steel (SUS304) |
| Rated Voltage | 220V / 380V (Dual-voltage options) |
| Motor Power | 1.1 kW |
| Positioning Tray Width | 20 CM / 24 CM (Adjustable) |
| Machine Net Weight | 40 kg |
| Overall Dimensions (L×W×H) | 580 × 520 × 520 mm |
| Export Wooden Case Size | 630 × 650 × 580 mm |
| Gross Weight (With Case) | Approx. 50 kg |
IV. Installation & Commissioning
1. General Installation Procedure
- Place the turtle opening machine on a flat, solid, and non-slip workbench to eliminate vibration during operation.
- Ensure the onsite power supply matches the rated voltage (220V single-phase or 380V three-phase).
- Connect the power cable securely. For 380V three-phase configurations, verify that the blade rotates in the correct direction (indicated by the arrow on the safety guard).
- Idle the machine (run empty) for 1–2 minutes to inspect for any abnormal noises or excessive vibrations.
2. After-Sales Service
Installation, commissioning, and regular technical maintenance can be conducted by our company’s professional engineering team or under remote guidance from our customer support center.
V. Safe Use & Precautions
1. Before Use
- Read the operator manual thoroughly to understand the basic structure and safety rules.
- Check if the blade fastening nut is securely tightened.
- Ensure the protective guard is securely in place and has no structural damage.
2. Operational Safety
- Strictly Prohibited: Do not push turtles towards the blade with bare hands when close to the cutting area. Always secure the turtle within the sliding positioning tray first.
- Do not wear loose clothing, necklaces, or loose gloves that could get caught in the high-speed rotating blade. Long hair must be tied back.
- Always disconnect the power plug before performing cleaning, adjustments, blade replacement, or maintenance.
3. Safety Pictograms
| Symbol / Hazard | Safety Meaning & Precautionary Measures |
|---|---|
| Danger | High-speed rotating blade hazard. Keep hands and fingers strictly away from the blade. |
| Danger | Electrical shock hazard. Disconnect the main power source before opening the electrical enclosure. |
| Warning | Sharp blade edge. Handle with extreme care during maintenance, blade cleaning, and replacement. |
| Warning | Do not operate the machine with safety guards or safety shields removed. |
VI. Daily Maintenance
| Frequency | Maintenance Task Description |
|---|---|
| Every Shift / Daily | Clean turtle slime, shell fragments, and fat off the blade, positioning tray, and stainless steel housing with warm soapy water and sanitize. Dry thoroughly. |
| Every Week | Inspect the tightness of the blade fastening nut and the motor mounting bolts. Apply food-grade lubricant to sliding tray tracks. |
| Every Month | Inspect the circular blade for dullness or micro-chips; sharpen or replace if necessary. Check the integrity of water seals. |
| Every 6 Months | Check electrical wiring insulation and ensure the main ground wire is connected securely. Inspect motor bearings. |
VII. Simple Troubleshooting
| Problem Encountered | Possible Root Cause | Recommended Solution |
|---|---|---|
| Motor does not start when switched on | 1. Power plug is loose. 2. Internal wiring or capacitor is damaged. 3. Emergency stop button is engaged. |
1. Check and secure the power connection. 2. Reset the emergency stop switch. 3. Contact professional technicians to inspect wiring. |
| Poor or uneven cutting effect / Jagged edges | 1. Blade is dull or chipped due to thick shell cutting. 2. Blade is installed in the reverse direction. |
1. Sharpen or replace the circular cutting blade. 2. Re-install the blade in the correct rotation direction. |
| Heavy machine vibration or abnormal noise | 1. Blade fastening nut is loose. 2. Blade is deformed or unbalanced. 3. Motor bearings are worn out. |
1. Stop the machine immediately and tighten the blade nut. 2. Replace the deformed or unbalanced blade. 3. Replace the motor bearings. |
| Positioning tray is hard to slide | 1. Turtle bone or waste debris is jammed in the tracks. 2. Lack of lubrication. |
1. Clean the slide track thoroughly. 2. Apply food-grade lubricant to sliding components. |