Small Chicken Bone Splitting Machine
A highly durable, commercial splitting machine engineered specifically for fast and precise cutting of small chicken bones and carcass segments. Featuring food-grade stainless steel, a robust 1.1kW motor, and a spacious work platform (500×500×600mm), this 40kg machine offers exceptional performance and easy sanitation for poultry processors.
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Product Details
I. Product Overview
The Small Chicken Bone Splitting Machine is a specialized, high-efficiency cutting solution engineered specifically for the fast, clean, and safe splitting of small chicken bones, carcass segments, and poultry joints.
Constructed entirely of high-grade, food-safe stainless steel, this robust 40kg machine features an enlarged operational platform, stable cutting performance, and straightforward washdown capabilities. It is an essential processing tool for poultry processors, central kitchens, commercial butcher shops, and meat preparation facilities aiming to optimize productivity and maintain strict hygiene standards.
II. Structural Features & Working Principle
1. Key Structural Features
- Enlarged Work Platform: Outfitted with a spacious 500×500×600mm stainless steel work platform to handle poultry carcasses and larger bone batches with maximum ease and stability.
- High-Strength Cutting Blade: Equipped with an oversized, wear-resistant circular alloy blade designed to split small bones and cartilage cleanly without crushing the bone structure.
- Stable & Durable Base: Constructed from heavy-duty food-grade stainless steel, ensuring a low center of gravity and minimum vibration during continuous cutting.
- Easy Washdown Design: Fully enclosed motor enclosure and smooth panels prevent organic residue buildup, enabling quick and hygienic water washdowns.
2. Working Principle
When the machine is powered on, the electric motor drives the circular alloy blade to rotate at high speeds. The operator places the small chicken carcass or bone segment onto the spacious work table and guides it forward toward the rotating blade. The high-speed cutting disc instantly and cleanly slices through the bone and surrounding tissue, yielding two uniform, perfectly split halves without generating bone splinters.
III. Main Technical Parameters
| Parameter | Specification |
|---|---|
| Model | Small Chicken Bone Splitting Machine |
| Function | Splitting small chicken bones and carcass segments |
| Structural Material | Premium Food-grade Stainless Steel |
| Rated Voltage | 220V / 380V (Dual-voltage options) |
| Motor Power | 1.1 kW |
| Blade Diameter | Φ200 mm / Φ250 mm (Optional) |
| Machine Weight | 40 kg |
| Overall Dimensions (L×W×H) | 500 × 500 × 600 mm |
| Export Wooden Case Size | 680 × 640 × 670 mm |
| Gross Weight (With Case) | 52 kg |
IV. Installation & Commissioning
1. General Installation Procedure
- Place the cutting machine on a flat, solid, and non-slip workbench to eliminate vibration during operation.
- Ensure the onsite power supply matches the rated voltage (220V single-phase or 380V three-phase).
- Connect the power cable securely. For 380V three-phase configurations, verify that the blade rotates in the correct direction (indicated by the arrow on the safety guard).
- Idle the machine (run empty) for 1–2 minutes to inspect for any abnormal noises or excessive vibrations.
2. After-Sales Service
Installation, commissioning, and regular technical maintenance can be conducted by our company’s professional engineering team or under remote guidance from our customer support center.
V. Safe Use & Precautions
1. Before Use
- Read the operator manual thoroughly to understand the basic structure and safety rules.
- Check if the blade fastening nut is securely tightened.
- Ensure the protective guard is securely in place and has no structural damage.
2. Operational Safety
- Strictly Prohibited: Do not push poultry carcasses towards the blade with bare hands when close to the cutting area. Always maintain a safe distance and use pushing guides.
- Do not wear loose clothing, necklaces, or loose gloves that could get caught in the high-speed rotating blade. Long hair must be tied back.
- Always disconnect the power plug before performing cleaning, adjustments, blade replacement, or maintenance.
3. Safety Pictograms
| Symbol / Hazard | Safety Meaning & Precautionary Measures |
|---|---|
| Danger | High-speed rotating blade hazard. Keep hands and fingers strictly away from the blade. |
| Danger | Electrical shock hazard. Disconnect the main power source before opening the electrical enclosure. |
| Warning | Sharp blade edge. Handle with extreme care during maintenance, blade cleaning, and replacement. |
| Warning | Do not operate the machine with safety guards or safety shields removed. |
4. Daily Maintenance
| Frequency | Maintenance Task Description |
|---|---|
| Every Shift | Clean meat residue and fat off the blade and stainless steel housing with warm soapy water. |
| Every Week | Inspect the tightness of the blade fastening nut and the motor mounting bolts. |
| Every Month | Inspect the circular blade for dullness or micro-chips; sharpen or replace if necessary. |
| Every 3 Months | Check electrical wiring insulation and ensure the main ground wire is connected securely. |
VI. Simple Troubleshooting
| Problem Encountered | Possible Root Cause | Recommended Solution |
|---|---|---|
| Motor does not start when switched on | 1. Power plug is loose. 2. Internal wiring or capacitor is damaged. |
1. Check and secure the power connection. 2. Contact professional technicians to inspect wiring. |
| Jagged or crushed meat cuts | 1. Blade is dull or chipped. 2. Blade is installed in the reverse direction. |
1. Sharpen or replace the circular cutting blade. 2. Re-install the blade in the correct rotation direction. |
| Heavy machine vibration or abnormal noise | 1. Blade fastening nut is loose. 2. Blade is deformed or unbalanced. 3. Motor bearings are worn out. |
1. Stop the machine immediately and tighten the blade nut. 2. Replace the deformed or unbalanced blade. 3. Replace the motor bearings. |
| Motor overheats during operation | 1. Overloading (feeding poultry too quickly). 2. Input voltage is unstable or too low. |
1. Reduce the feeding speed; allow the motor to cool down. 2. Inspect and stabilize the input power voltage. |