Poultry Portioning Workbench
A standalone SUS304 stainless steel poultry portioning workbench featuring a spacious 1000×1000mm surface and an integrated 1.1kW rotary cutting blade. Designed for safe, efficient manual cutting, splitting, and portioning of chickens, ducks, and geese in commercial kitchens and processing facilities.
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Product Details
I. Product Overview
The Professional Tabletop Workbench Poultry Portioning Machine is a heavy-duty, commercial-grade cutting system designed for high-efficiency, large-scale poultry portioning. Unlike standard compact portioners, this model features an integrated 1000×1000mm stainless steel work table (案板), offering operators a massive surface area for staging, portioning, and organizing poultry products simultaneously.
Constructed entirely of premium food-grade SUS304 stainless steel, the machine is designed to withstand rigorous daily use in commercial slaughterhouses, meat processing factories, and large central kitchens. Powered by a highly reliable 1.1 kW copper-core motor, it delivers exceptionally clean cuts through cartilage and bone while ensuring maximum stability and operational comfort for the operator.
II. Structural Features & Working Principle
1. Key Structural Features
- Integrated 1000mm Work Table: Features a spacious, high-strength stainless steel tabletop that acts as a built-in cutting board, allowing ample room for poultry handling and sorting.
- Premium Wear-Resistant Alloy Blade: Equipped with an oversized circular alloy blade that slices cleanly through poultry bone structures without bone-shattering, preserving meat quality.
- SUS304 Food-Safe Heavy-Duty Body: Entirely manufactured from high-grade stainless steel with reinforced framing to eliminate vibrations and ensure lifetime durability.
- Fully Enclosed Waterproof Motor: Powered by a high-torque 1.1 kW motor with waterproof insulation, designed to run safely and continuously in wet slaughtering and washdown environments.
2. Working Principle
After powering on the machine, the high-torque motor drives the circular alloy cutting blade to rotate at a high speed. The operator places the poultry carcass on the large workbench, aligns the cutting path with the blade slot, and pushes the carcass smoothly forward. The blade cuts cleanly through the carcass, and the split portions can be immediately sorted and processed on either side of the spacious tabletop.
III. Technical Parameters
| Parameter | Specification |
|---|---|
| Model | Poultry Portioning Workbench |
| Primary Function | Integrated workbench poultry splitting, portioning, and sorting |
| Applicable Materials | Chickens, ducks, geese, and other meat carcasses |
| Structural Material | Premium Food-grade Stainless Steel (SUS304) |
| Rated Voltage | 220V / 380V (Dual-voltage options) |
| Motor Power | 1.1 kW |
| Blade Diameter | Φ200 mm / Φ250 mm (Optional) |
| Machine Net Weight | Approx. 75 kg (Heavy-Duty Frame) |
| Overall Dimensions (L×W×H) | 1000 × 1000 × 860 mm |
| Export Packaging Size | 1120 × 1120 × 1030 mm |
| Gross Weight (With Case) | Approx. 95 kg |
IV. Installation & Commissioning
1. General Installation Procedure
- Position the workbench machine on flat, level, and solid flooring. Lock the heavy-duty caster wheels (if equipped) to eliminate movement.
- Ensure the onsite power supply matches the rated voltage (220V single-phase or 380V three-phase).
- Connect the power cable securely. For 380V three-phase configurations, verify that the blade rotates in the correct direction (indicated by the arrow on the guard).
- Idle the machine (run empty) for 1–2 minutes to inspect for any abnormal noises or excessive vibrations.
2. After-Sales Service
Installation, commissioning, and regular technical maintenance can be conducted by our company’s professional engineering team or under remote guidance from our customer support center.
V. Safe Use & Precautions
1. Before Use
- Read the operator manual thoroughly to understand the basic structure and safety rules.
- Check if the blade fastening nut is securely tightened.
- Ensure the protective guard is securely in place and has no structural damage.
2. Operational Safety
- Strictly Prohibited: Do not push carcasses towards the blade with bare hands when close to the cutting area. Keep hands on the sides of the carcass and slide it smoothly forward.
- Do not wear loose clothing, necklaces, or loose gloves that could get caught in the high-speed rotating blade. Long hair must be tied back.
- Always disconnect the power plug before performing cleaning, adjustments, blade replacement, or maintenance.
3. Safety Pictograms
| Symbol / Hazard | Safety Meaning & Precautionary Measures |
|---|---|
| Danger | High-speed rotating blade hazard. Keep hands and fingers strictly away from the blade. |
| Danger | Electrical shock hazard. Disconnect the main power source before opening the electrical enclosure. |
| Warning | Sharp blade edge. Handle with extreme care during maintenance, blade cleaning, and replacement. |
| Warning | Do not operate the machine with safety guards or safety shields removed. |
VI. Daily Maintenance
| Frequency | Maintenance Task Description |
|---|---|
| Every Shift / Daily | Clean meat residue and fat off the blade, large workbench tabletop, and stainless steel housing with warm soapy water and sanitize. Dry thoroughly. |
| Every Week | Inspect the tightness of the blade fastening nut and the motor mounting bolts. Ensure caster wheel locks are functional. |
| Every Month | Inspect the circular blade for dullness or micro-chips; sharpen or replace if necessary. Check the integrity of water seals. |
| Every 6 Months | Check electrical wiring insulation and ensure the main ground wire is connected securely. Inspect motor bearings. |
VII. Simple Troubleshooting
| Problem Encountered | Possible Root Cause | Recommended Solution |
|---|---|---|
| Motor does not start when switched on | 1. Power plug is loose. 2. Internal wiring or capacitor is damaged. 3. Emergency stop button is engaged. |
1. Check and secure the power connection. 2. Reset the emergency stop switch. 3. Contact professional technicians to inspect wiring. |
| Poor or uneven cutting effect / Jagged edges | 1. Blade is dull or chipped. 2. Blade is installed in the reverse direction. |
1. Sharpen or replace the circular cutting blade. 2. Re-install the blade in the correct rotation direction. |
| Heavy workbench vibration or abnormal noise | 1. Blade fastening nut is loose. 2. Bench frame is placed on uneven ground. 3. Motor bearings are worn out. |
1. Stop the machine immediately and tighten the blade nut. 2. Adjust workbench leveling feet for absolute flat placement. 3. Replace the motor bearings. |
| Motor overheats during operation | 1. Overloading (feeding meat too quickly). 2. Input voltage is unstable or too low. |
1. Reduce the feeding speed; allow the motor to cool down. 2. Inspect and stabilize the input power voltage. |
