Integrated Egg Processing Line
The NPW Integrated Processing Line is a comprehensive solution designed for producers targeting the premium “clean,” “ready-to-eat,” or “pasturized” egg market. It combines a series of value-adding steps—washing, UV-sanitizing, food-grade oiling, precision grading, and automated packaging—into one seamless, automated system. This line transforms raw, nest-run eggs into a consumer-safe, shelf-stable, and visually appealing product that commands a higher market price and meets the most demanding retail specifications.
Contact Us for Pricing
Interested in this product? Contact us now for detailed pricing and product information.
GET A QUOTE NOWProduct Details
This line represents the pinnacle of egg packing technology. After initial cleaning and drying, eggs undergo UV-C light exposure to significantly reduce surface pathogens. A food-grade mineral oil micro-coating is then applied to seal the shell’s pores, slowing moisture loss and CO2 emission to extend freshness. Finally, eggs are precisely graded by weight and automatically placed into retail trays or cartons. The entire process minimizes human contact, maximizes consistency, and adds multiple layers of value.
Technical Specifications:
| Parameter | Specification / Description |
|---|---|
| Product Name | NPW Integrated Value-Added Egg Processing Line |
| Core Processes | Washing, Drying, UV Sanitation, Food-Grade Oiling, Weight Grading, Automated Tray Packing. |
| Capacity | Scalable from 10,000 to 60,000+ eggs per hour via modular design. |
| UV Sanitation System | Effective dose (UV-C intensity x time) calibrated to reduce surface microbial load. |
| Oiling System | Precision applicator for uniform, thin-layer coating of food-grade mineral oil. |
| Grading Module | Integrated high-accuracy weight grader (e.g., ±0.2g) with multiple sort lanes. |
| Packing System | Automatic tray denesting, egg placement, and tray stacking or lidding. |
| Control System | Centralized PLC overseeing all modules, with recipe management for different pack types. |
| Construction | AISI 304 Stainless Steel throughout for hygiene and durability. |
In-Depth Advantage Analysis:
- Access Premium Market Segments: Enables production of eggs that meet “clean” or “pasturized” definitions, allowing entry into higher-margin retail and foodservice channels.
- Extended Shelf Life & Reduced Waste: The oil coating can extend shelf life by weeks, reducing shrink for retailers and consumers and enhancing brand loyalty.
- Enhanced Food Safety Profile: The combination of washing, drying, and UV treatment provides a multi-hurdle approach to microbial reduction, a powerful marketing and safety advantage.
- Complete Automation & Traceability: From farm pallet to store-ready tray with minimal labor. The system can track and document the processing parameters for each batch.
- Superior Product Presentation: Consistent grading and neat, automated packing create a product that stands out on the shelf for its quality and professionalism.
Why Choose NPW Equipment?
NPW designs complete ecosystems, not just machines. This integrated line is for producers who see eggs as a branded, value-added food product and want the technology to consistently deliver on that promise.
Request a Value-Added Strategy Consultation
Explore the premium egg market. Contact our team to discuss the configuration, regulations, and ROI potential for a value-added line in your region.
