Bleeding Trough
A high-sanitation blood collection system designed to efficiently capture blood during the bleeding process, ensuring workshop cleanliness and maximizing byproduct recovery.
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Product Name: Bleeding Trough
I. Product Overview
The Bleeding Trough is a critical hygiene component situated at the beginning of the poultry slaughtering line, specifically following the stunning and killing stations. It functions as a specialized catchment system positioned directly beneath the overhead conveyor line to collect blood from the carcasses. Its design prioritizes sanitation and workflow efficiency, serving as the primary barrier against workshop floor contamination. By integrating this equipment into a modern slaughtering line, processors can maintain a controlled environment that meets strict international health and safety standards, reflecting a commitment to industrial automation and modern hygiene practices.
II. Functions & Workflow
The primary function of the bleeding trough is to provide a dedicated, enclosed channel for the collection and transport of blood from slaughtered birds. As the poultry move along the overhead line after being stuck, blood is allowed to drain naturally into the trough via gravity. The trough features a calculated slope that ensures the blood flows continuously towards a centralized drainage point or collection tank. This system solves the significant challenge of blood splattering and pooling on the floor, which is a major source of bacterial growth and slip hazards in manual processing. It ensures that the birds are thoroughly bled before entering the scalding phase, protecting the integrity of the meat and preventing cross-contamination in subsequent processing steps.
III. Materials & Build Quality
To withstand the highly corrosive and humid environment of a slaughterhouse, the entire bleeding trough is fabricated from premium-grade SUS304 stainless steel. This material ensures maximum durability and resistance to the acidic nature of blood and the harsh chemical detergents used during sanitation. The interior surface of the trough is precision-polished to a smooth, non-porous finish to prevent protein adhesion and bacterial buildup. Every welded joint is expertly finished to eliminate sanitary dead corners, ensuring the equipment can be thoroughly cleaned and sanitized. The supporting structure is reinforced to maintain stability even in high-throughput industrial environments, ensuring a long operational life.
IV. Technical Parameters
| Category | Parameter | Technical Description |
|---|---|---|
| General | Equipment Name | Poultry Bleeding Trough |
| Equipment Type | Blood Collection & Drainage System | |
| Application | Broiler, Duck, Goose processing lines | |
| Mechanical | Dimensions | Customized length (Price/Meter) |
| Main Material | Food-grade Stainless Steel 304 | |
| Plate Thickness | 1.5mm – 3.0mm (Based on structure) | |
| Design Feature | V-shape or U-shape anti-splash design | |
| Power & Setup | Operating Voltage | 380V (For auxiliary pumps or agitators) |
| Mounting Type | Floor-standing supports or Overhead hanging | |
| Drainage | Bottom collection funnel with discharge outlet | |
| Features | Customization | Available (Curves and straight sections) |
| Hygiene Level | Fully welded, polished interior for easy cleaning |
V. Capacity & Performance
Our bleeding troughs are engineered to handle a wide range of production capacities, from 1,000 up to 12,000 birds per hour (BPH). The length and width are customizable to match the specific bleeding time required for different bird types, typically allowing for a 3 to 5-minute bleeding window. The equipment offers consistent performance under high-intensity, 24-hour operation with minimal maintenance required. Its passive, gravity-based flow design ensures 100% reliability with no mechanical downtime, while its efficient drainage prevents overflow and ensures a continuous, clean operation even at maximum line speeds.
VI. Application Scenarios
The bleeding trough is an essential component for any modern poultry slaughtering facility, including large-scale industrial plants and medium-sized processing workshops. It is highly versatile and can be used for various types of poultry, such as broilers, ducks, geese, and turkeys, with dimensions tailored to the bird’s size. It is particularly crucial for facilities that process blood as a byproduct for blood meal or pharmaceutical use, as it ensures the purity of the collected material. This equipment is a prerequisite for plants seeking to achieve international HACCP hygiene certifications and export-grade production standards.
