Nylon Plastic Gear Idler
The 15-tooth precision gear idler is injection-molded from high-strength nylon composite material, designed for light-to-medium load transmission systems, providing smooth meshing and low-noise operation.
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Product Overview
A full PA (polyamide) plastic idler assembly specifically designed for poultry slaughter overhead conveyor lines. Manufactured through integrated injection molding, it features excellent wear resistance, corrosion resistance, and self-lubricating properties, fully adapted to the humid, dusty, and frequently cleaned slaughter environment.
Core Features
- Full PA Material Wheel Body: High-strength polyamide material with wear-resistant reinforcement, lightweight and impact-resistant
- Stainless Steel Shaft Core: 304 stainless steel solid shaft, rust-proof and corrosion-resistant, compatible with standard mounting holes
- Integrated Sealed Bearings: Pre-installed waterproof and dustproof bearings, lifetime lubrication, maintenance-free
- Hygienic and Safe Design: No exposed metal, smooth surface with no dead corners, compliant with food-grade contact standards
- Low-Noise Operation: Plastic material effectively absorbs vibration, operating noise ≤ 55dB
Technical Specifications
| Item | Parameter |
|---|---|
| Wheel Outer Diameter | Φ180mm / Φ220mm / Φ250mm (optional) |
| Wheel Width | 50mm / 60mm |
| Shaft Diameter | 25mm / 30mm stainless steel shaft |
| Load Capacity | 80kg–120kg (depending on specification) |
| Operating Temperature | -20℃ to 85℃ |
| Compatible Chain | Specialized overhead chain for poultry slaughter (pitch 38.1mm/50.8mm) |
| Protection Rating | IP65 (spray-proof) |
Application Advantages
- Strong Corrosion Resistance: Resistant to long-term exposure to blood, fat, and cleaning agents
- Low Maintenance Cost: Plastic wheel body can be directly replaced when worn, without disassembling the bearing unit
- Easy Installation: Modular design, plug-and-play compatible with mainstream slaughter line brackets
- Lightweight and Energy-Saving: Approximately 60% lighter than metal idlers, reducing drive load
Applicable Sections
- Guide wheels for hanging and bleeding sections
- Support wheels for scalding and defeathering areas
- Conveyor wheels for evisceration and cleaning sections
- Guide wheels for pre-cooling and cutting lines
Quality Commitment
- Passed 100,000-cycle dynamic load testing
- Food safety certification for PA materials available (optional)
- 18-month warranty period
Optional Services
- Wear-resistant enhanced version available (with molybdenum disulfide)
- Color coding support (differentiated by section)
- Custom non-standard diameters and shaft lengths
This idler is specifically optimized for high-humidity, high-cleanliness slaughter environments, effectively addressing common issues with metal idlers such as rust, noise, and contamination. It is an ideal upgrade alternative for modern poultry processing lines.
