42-Tooth Gear Idler for Poultry Overhead Lines
A 42-tooth high-precision transmission idler specially designed for efficient poultry slaughter overhead conveying systems. Featuring optimized tooth profiles and high-strength materials, it enables smoother and more precise chain transmission control.
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Product Overview
A 42-tooth high-precision transmission idler specially designed for efficient poultry slaughter overhead conveying systems. Featuring optimized tooth profiles and high-strength materials, it enables smoother and more precise chain transmission control.
Core Specifications
- Number of Teeth: 42 teeth
- Tooth Profile Design: Dual-arc optimized profile, reducing engagement impact by 40%
- Main Material: 42CrMo alloy steel, integrally forged
- Heat Treatment Process: Deep carburizing and quenching of tooth surface (depth 1.2–1.5mm)
- Surface Treatment: Black phosphating anti-rust + Teflon friction-reducing coating (optional)
Performance Features
- Ultra-High Transmission Smoothness – Dense 42-tooth distribution, speed fluctuation rate <2%
- Excellent Wear Resistance & Long Service Life – Surface hardness HRC 58–62, designed service life ≥30,000 hours
- Quiet Operation – Tooth profile modification technology reduces operating noise to ≤60dB
- Lightweight Design – Hollow rib plate structure reduces weight by 25% compared to traditional designs
Technical Parameters
- Compatible Shaft Diameters: 40mm / 45mm / 50mm (selectable)
- Tooth Surface Accuracy: ISO Grade 8
- Dynamic Balance Grade: G4.0
- Allowable Radial Load: ≤3,500N
- Operating Temperature: -30℃ to 150℃
Application Scenarios
- High-speed slaughter lines (line speed >25m/min)
- Precision sorting and conveying systems
- Multi-stage synchronized transmission stations
- Automated packaging section conveying systems
Adaptation Services
- Provision of gear parameter inspection reports
- Custom non-standard tooth counts supported (38–48 teeth)
- Optional integrated intelligent monitoring modules
- Transmission system optimization solutions available
This 42-tooth idler utilizes aerospace gear manufacturing technology and is particularly suitable for modern poultry processing plants with extremely high requirements for transmission smoothness and reliability. It serves as a key transmission component for enhancing the intelligent level of production lines.
