200 BPH Compact Poultry Slaughter Line
Compact Poultry Slaughter Line (Modular/Mobile) with a Capacity of 200 Chickens per HourThis is a highly integrated, rapidly deployable standardized solution for small- to medium-scale slaughtering, particularly suitable for start-ups, remote areas, seasonal processing, or emergency meat supply.
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Product Name: Modular Compact Small-Scale Poultry Slaughtering Line (200 BPH)
I. Product Overview
This product is a highly integrated, structurally compact modular small-scale poultry slaughtering line designed for small to medium-sized farms, community processing centers, farm-direct stores, central kitchens, and educational training facilities. The complete line adopts standardized modular assembly, capable of automated slaughtering and processing of 200 broilers (or equivalent poultry) per hour. It features a small footprint, rapid installation, user-friendly operation, and low investment threshold, making it the optimal solution for small and medium-scale poultry meat processing.
II. Core Configuration and Technical Specifications
| System Module | Equipment Name | Specifications / Technical Parameters | Material / Configuration Notes |
|---|---|---|---|
| 1. Hanging & Conveying System | Slaughter Conveyor Line | Total Length: 18 m; Track Type: Stainless Steel T-Rail | Includes stainless steel chain, nylon sliders for smooth conveying. |
| Main Power Unit | Power: 2.2 Kw; Speed Control: Variable Frequency Drive (VFD) | Equipped with Kaiyim motor and Guomao reducer for stable operation. | |
| Chain Tensioner | Dimensions: 860×600×85 mm; Type: Support Wheel Style | Φ385 support wheel, stainless steel frame, ensures proper chain tension. | |
| Guide Wheels (90°/180°) | Diameter: Φ285 mm | Stainless steel frame, dual-axis bearings with waterproof seals, for turning guidance. | |
| Hanging Assembly | Includes M16×100 bolt and nuts | For securing poultry carcass. Standard 20 sets included. | |
| Ramp & Gradient Unit | Total Length: 1100 mm (Track Length: 1000 mm) | Pressed from stainless steel T-rail, for adjusting conveyor line height. | |
| 2. Stunning & Bleeding System | Bleeding Trough | Dimensions: 2500×835×500 mm | Full stainless steel construction, for exsanguination and blood collection. |
| 3. Scalding & Defeathering System | Scalding Tank | Dimensions: 2200×850×1700 mm; Temp Control: Automatic | Stainless steel, dual-rail immersion type, electric heating, ensures even scalding. |
| Vertical Precision Defeathering Machine | Dimensions: 2400×2000×2300 mm; Structure: 4 boxes – 24 discs | Full stainless steel construction, equipped with Kaiyuan motor for efficient and clean defeathering. | |
| 4. Viscera Handling System | Viscera Collection Chute | Dimensions: 2000×500×700 mm | Stainless steel, for guiding and collecting viscera. |
| 5. Electrical Control System | Frequency Converter (VFD) | Power: 3.7 Kw | Shenzhen Alpha brand, for precise speed control of the conveyor line. |
| Power Distribution Box | – | Stainless steel enclosure, equipped with Chint electrical components and Ourui brand controller. | |
| 6. Installation Materials Kit | Frame & Piping Materials | – | Includes 80*80 stainless steel square tubes, national standard wiring, PVC water pipes, and valves. |
III. Complete Line Performance Parameters
| Item | Parameter Description |
|---|---|
| Design Capacity | 200 birds/hour (Adjustable, suitable for broilers, laying hens, etc.) |
| Total Installed Power | Approx. 10-15 kW (Main loads: scalding tank heater, defeatherer, conveyor drive) |
| Water Consumption | Approx. 1-2 tons/hour (Varies with production cycle. A water recycling system is recommended for conservation.) |
| Production Line Length | Approx. 18-22 meters (Includes conveyor and equipment layout, adjustable per site) |
| Operators Required | Approx. 3-5 persons (Responsible for hanging, inspection, viscera handling, etc.) |
| Installation & Commissioning | 3-7 days (Given that basic infrastructure is ready) |
| Suitable Poultry Types | Broilers, Spent Hens, Small Ducks/Geese (Process parameters require adjustment) |
IV. Core Advantages
- Compact & Flexible: Modular design with a small footprint (approx. 50-80 m²), suitable for space-limited sites.
- Cost-Effective Investment: Highly competitive total price, fast ROI, lowering the entry barrier for small/medium investors.
- Efficient & Hygienic: Core processes (scalding, defeathering) are automated. Stainless steel construction is easy to clean, ensuring basic hygiene standards.
- User-Friendly Operation: Intuitive process flow, low technical skill requirement for operators, enabling quick start-up after training.
- High Scalability: Serves as a core module. Can be expanded in the future with add-ons like pre-cooling, cutting, and packaging units as needed.
V. Workflow
Process
Live Bird Hanging → Electrical Stunning (Optional/External unit required) → Bleeding → Scalding → Vertical Precision Defeathering → Unloading for Evisceration (Manual Station) → Viscera Separation & Collection → Carcass Washing (Optional) → Finished Product Collection
Note: This quoted line covers the standard slaughter segment. Processes like stunning, evisceration, and pre-cooling require manual operation or optional equipment.
VI. Quality Warranty & Service
- Warranty Period: 12 months (From the date of factory shipment, excluding wear parts like rubber fingers, bearings, etc.).
- Technical Service: Provision of installation guide manual, remote debugging support, and operational training videos.
- Spare Parts Supply: Support provided for common spare parts list and supply channels.
VII. Applicable Scenarios & Target Clients
- Small/Medium-Sized Farming Cooperatives: Enables self-raising and self-slaughtering to increase product value.
- Farm-Direct Stores & Restaurant Supply Chains: Provides freshly slaughtered poultry to restaurants and canteens.
- Food Processing Education & Training Centers: Used for slaughter process demonstration and skill training.
- Remote Areas & Emergency Supply: Modular design facilitates transportation and rapid deployment.
Summary: This compact slaughtering line is a highly cost-effective, rapidly deployable entry-level poultry slaughtering solution. It helps clients establish standardized, hygienic slaughtering capability with minimal investment, making it the ideal first step into the poultry processing industry.
