800 BPH Compact Poultry Slaughter Line

This is a high-efficiency, flexible, and ready-to-use modern Poultry Slaughter Line solution specially designed for small and medium-sized slaughterhouses. Its core highlights lie in its compact modular design and full support for Halal certification.
Processes 800 chickens per hour and supports rapid deployment. The equipment is pre-installed and commissioned at the factory, allowing for quick production start-up upon arrival without complicated on-site installation.

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Product Details

Specification ItemDetails
Designed Capacity800 BPH (800 birds per hour)
Applicable PoultryBroiler Chicken
Live Bird Weight1.8–2.5 kg per bird
Finished ProductWhole Chicken (Headless & Clawless)
Power Supply Requirement380V, 3-Phase, 50Hz (Customizable on Demand)
Total Installed Power68.6 kW (Mainly Consumed by Scalding Machine and Other Equipment)
Production Line LengthApproximately 11.5 Meters (Estimated Based on Layout Drawing)
Floor Space RequirementCompact Design; Exact Area Subject to Workshop Layout Arrangement
Main Material304 Stainless Steel (Main Frame & Contact Surfaces)
Shipping Volume1×40HQ Container (40-foot High Cube Container)

THE SPECIFIC CONFIGURATIONS FOR SEVERAL KEY PROCESS POINTS ARE AS FOLLOWS:

1.Production Line Composition

The production line comprises 12 processes.

2.Stunning Method

Equipped with an electric stunning machine, but it can be removed upon customer request to meet halal certification requirements.

3.Slaughter and Bleeding

Manual slaughtering, with adjustable bleeding time of 4–5 minutes to comply with halal slaughtering standards.

4.Scalding and Defeathering

  • Scalding Machine: Electrically heated, 54 kW power, heats to the set temperature (adjustable between 52–61°C) in 30 minutes, with an optional steam boiler.
  • Vertical Defeathering Machine: A total of 60 defeathering discs across 6 lines, suitable for different chicken sizes.

5.Pre-cooling Process

Utilizes a water bath pre-cooling tank, requiring customers to provide their own 0–4°C cold water.

6.Automation Level

Core conveying (overhead conveyor line), scalding, defeathering, claw cutting, and head removal are automated; evisceration, trimming, and other processes are performed manually online.

7.Halal Compliance

The entire line is designed to support halal slaughter certification, with key features including the optional removal of stunning and ensuring sufficient bleeding time (supports 3 minutes and 5 seconds).

8.Supporting Equipment

When the processing capacity of the slaughter line increases to 800–1000 BPH, it is recommended to additionally configure a spiral pre-cooler with dimensions of 4.5 m (length) × 2.1 m (width) × 2.6 m (height). It will work in conjunction with the built-in pre-cooling tank of the compact slaughter line to complete the pre-cooling process of broilers.

EQUIPMENT CLEANING PROCESS BEFORE FACTORY SHIPMENT

EQUIPMENT PACKAGING AND TRANSPORTATION PROCESS

QUALITY AND SERVICE COMMITMENT

1.Comprehensive Support:

Standard warranty is provided, with optional technical training, installation guidance (water and electrical connections), and after-sales support.

2.Quality Verification:

Factory acceptance testing and video documentation can be provided for confirmation.

3.Manufacturer Philosophy:

NPW is dedicated to delivering innovative and practical machinery for the global meat industry. This product embodies our commitment to lowering operational barriers and offering scalable technology that grows with your business.